Custom Colors
There is an 82 linear yard minimum for custom single-color felts and 200 linear yard minimum for bi-color felt. There will be a 6-8 week lead time from time of sample approval.
Custom Backings
Adhesive Backing*
Our felt can be adhered to vertical or horizontal surfaces with adhesive applied in the field however we also offer mill-applied adhesives. Available in a 35" width, the minimum for this application is 21.87 linear yards (20 linear meters) and we offer a permanent or removable adhesive to suit every project need.
Version: Permanent or removable adhesive
Width: 33.5" - 35" (85 - 90 cm)
Upcharge: $20.00 per linear yard
Minimum: 21.87 linear yards (20 linear meters)
Please note we do not recommend this option for large area applications. You may download our Vertical Surface Installation Instructions for more information.
Anti-Slip Latex Backing
We also offer a latex backing which is perfect for floor covering applications or when a barrier is necessary between the felt and the substrate.
Width: 70 3/4" (180 cm)
Upcharge: $32.00 per linear yard
Minimum: 27.34 linear yards (25 linear meters) however some 5mm colors may be available
Custom Fabrication
FilzFelt is happy to work with you to produce custom designs using our 100% wool felt. Our in-house capabilities paired with an established network of local manufacturers allow us to coordinate all aspects of product design and fabrication from start to finish while staying on time and on budget. Please contact us for more information and for examples of our work please see our Portfolio.
Custom Services Offered
Custom Cutting
Lamination
Stitching and Binding
Embroidery
Screenprinting
Minimums
Minimums are evaluated based on the type and complexity of each project.
Lead Times
Lead times will vary depending on the scope and complexity of each project, but we’ll do our best to meet your deadlines in a timely fashion. Please expect anywhere from 4 to 12 weeks start to finish.
Fabrication techniques that FilzFelt offers include:
Die cutting and CNC Precision Cutting
Die cutting and CNC precision cutting is the slicing of the felt with a blade.
Die cutting is produced with a pre-shaped die and is generally used to manufacture multiples of the same shape or design. It creates a crisp, clean cut and can produce identical multiples quickly and easily. Costs and lead times are affected by the production of the custom die board as well as the labor and material cost of each piece.
CNC precision cutting is computer-controlled cutting for large scale pieces. This extremely accurate and efficient mechanical cutting is done on high precision machines with the use of CAD/CAM software. Cut-outs can be as small as 1/8 of an inch and the maximum width and length are determined by the size of the rolls.
Laser Cutting
Laser cutting is exactly what it sounds like: a computer-guided laser burns away a thin swath of felt thereby separating it. This technology allows for complicated and intricate designs, small-scale cutting and exceptionally smooth curves. Unlike mechanical cutting, since wool felt is a natural material (sheep’s hair) the wool is burned in the process leaving a discoloration at the edge and a slight smell. Many designers use this quality to enhance the look of their work and the smell dissipates over time or can be removed by dry cleaning.
Custom Lamination
FilzFelt carries 3mm and 5mm bi-color laminated felt however we can also custom laminate the colors of your choice. The process of lamination fuses two sheets of felt together with heat and moisture and we require 218.72 linear yards (200 linear meters) minimum.
Sewing and Embroidering
FilzFelt can provide stitching and embroidery services for prototypes and finished custom products. Depending on individual project requirements, we offer sewing services both in-house and through our network of talented local stitchers. We take pride in each and every detail and stitch while listening closely to each client’s needs and concerns. Thorough quality control checks along each step of the project ensure that finished goods are impeccably stitched, professionally made and of the highest quality.
Finishing, Binding and Hand-Stitching
Specifically suited to flooring products, we can provide finishing, binding and hand-stitching services. Choices include stitching color, style and felt thickness and color. Contact us for stitching styles (whip, blanket, baseball, etc.) and for thread color selection and availability.
Screen-printing
Screen-printing on felt is a dynamic way to showcase your logo or graphic. The ink colors we provide are matched to the Pantone Matching System and we keep the environmental impact in mind by also offering eco-friendly options. Green printing utilizes non-phthalate, non-PVC plastisol screen-printing ink, specially formulated with the high quality and print application standards.